On-the-Fly Aphron™ Mixing Plant

Real-Time Aphron Fluid Generation for Efficient Drillout Operations

Tejas Completion Services provides advanced on-the-fly Aphron mixing for oilfield completion and drillout operations. Our mobile, fully automated system generates high-quality Aphron fluids in real time—injecting, shearing, and conditioning surfactants and polymers to create stable micro-bubble fluids as pumping occurs. No pre-batching, no waiting, no inconsistency. Just reliable performance when and where you need it.

Aphron Mixing Capabilities

  • Continuous Aphron generation during pumping provides true on-the-fly mixing with instant response to rate, pressure, and fluid changes—no tanks of pre-mixed fluid required.
  • Controlled shear and injection rates produce uniform bubble size and stability, delivering consistent Aphron quality from stage to stage.
  • Automated surfactant and polymer injection with precision metering tied directly to pump rates ensures accurate chemical delivery throughout the operation.
  • Real-time monitoring and control displays live flow rate, concentration, and system health for complete operational visibility.
  • Scalable, mobile configuration allows for rapid deployment with skid- or trailer-mounted options designed for fast rig-up and rig-down.

Why Choose Tejas for Aphron Mixing Services?

Advanced Technology

  • Purpose-built high-shear generation module produces stable, durable micro-bubbles that reduce fluid invasion, improve cuttings transport, and enhance wellbore stability.
  • Data logging and QA/QC reporting captures blend and injection records for post-job analysis and customer documentation.

Experienced Professionals

  • Our crews are trained specifically on Aphron fluid systems and understand the unique demands of drillout operations in depleted or fragile formations.
  • We match the right expertise to every job, ensuring safe execution and optimized efficiency.

Owner-Operated Leadership Team

  • We are fully invested in your operation's success, making every decision with your outcomes in mind.
  • With 50+ years of combined oilfield completions experience, our leadership delivers the knowledge and accountability required to execute complex fluid programs.

Contact us today to experience the difference

Contact us today to experience the difference

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